Rigid vinyl plank (RVP) is an eco-friendly flooring and decking material. The product is heated, laminated, and embossed in one process on a three- or four-roller calendar with a PVC wear layer, color film, and substrate board. Raw materials, processing technology, and equipment capacity determine the performance of RVP flooring. RVP flooring uses a lot of stone powder with a lot of calcium and needs high plasticization properties, which means special screw and barrel designs and quality anti-wear solutions. HUACHEN Screw, is a leading RVP flooring extruder screw barrel manufacturer. We worked with RVP flooring equipment machinery to develop more usable conical twin screw barrels for RVP flooring based on their experience.
1. RVP raw materials have a lot of calcium powder filling and poor flow. We designed our RVP conical twin screws for low shear, high mixing, and high conveying. The PVC material gets fully plasticised and melted in a low-temperature environment, improving the appearance of RVP flooring and decking.
2. Better feeding and stable extrusion. This screw has a hydrodynamic design and a long feed section and a barrier section to increase the extruder’s feed and extrusion capacity. It can be used to prep thick RVP plank and can support in-line lamination so production can stay stable and continuous.
3. The RVP screw barrel are all made from high quality alloy steel, 38CrMoAlA, tempered and nitriding. To extend the life of the screw, the screw flight top surface is coated with bimetallic alloy and ceramic tungsten alloy coating. The barrel is fitted with a replaceable SKD sleeve fitted barrel. The SKD sleeve is vacuum quenched and then nitriding to achieve higher wear resistance. It’s easy to replace the SKD sleeve when it wears out with a new barrel assembly. It reduces production costs.
4. We machine all screws and barrels on CNC screw barrel manufacturing equipment. Keeping the screws and barrels consistent ensures high extrusion performance. RVP screw barrel have smooth surfaces so the material won’t stick.
RVP rigid vinyl plank extruder
RVP flooring extruder
RVP decking extruder
LVT flooring and decking extruder
Model | Speed (RPM) | Motor (KW) | Capacity (kg/h) | Screw length (mm) | Barrel length (mm) | Weight (kg) | Package dimension (m) |
---|---|---|---|---|---|---|---|
HCZS80/156 | 75 | 55 | 450 | 2116 | 1850 | 775 | 2.2*0.4*0.5 |
HCZS92/188 | 34.7 | 110 | 750 | 2805 | 2520 | 1500 | 3.0*0.5*0.6 |
HCZS 110/220 | 34.7 | 200 | 1250 | 3332 | 2995 | 2100 | 3.4*0.5*0.5 |
>> We offer standard and high speed conical twin screw barrel models and more. All of them use standard assembly dimensions and are easy to install. We’ve fine-tuned RVP screw barrel designs based on region and country. Get in touch if you want to know more.
1) Material: Premium 38CrMoAlA, UNS K24065, SACM645, 41CrAlMo7-10, SKD11. 2) Plasma nitriding layer: 0.70 mm. 3) Nitriding time: more than 120 hours. 4) Nitriding surface hardness: ≥HV1000. 5) Nitriding Brittleness: Less than Grade 1. 6) Surface Roughness: Ra 0.4μm. 7) Screw Linearity: ≤0.015 mm. 8) Alloy surface hardness: HRC≥61. 9) Alloy deepness: 1.5 mm. 10) SKD sleeve surface hardness: HRC≥62. 11) SKD sleeve thickness: 6-10mm
>>Learn more about our RVP rigid vinyl plank extruder screw barrel parameters
-Level 4, SKD sleeve fitted barrel and ceramic alloy coating screws;
-Level 3, SKD sleeve fitted barrel and hard chrome coating screws;
-Level 2, SKD sleeve fitted barrel and bimetallic screws;
-Level 1, bimetallic barrel and bimetallic screws;
Stork model in 7 days. Peak season lead time within 45 days, and off season lead time within 33 days depending on the complexity of the part.
HUACHEN Screw has been a leading conical twin screw barrel manufacturer in Zhoushan Jintang since 1993. We’re members of the China Building Decoration and Resilient Flooring Association and directors of the China Jintang Plastic Screw Industry Association. HUACHEN Screw can provide its customers with a wide range of services, including drawing rebuilding, design, modification, and customized screw barrels. We have also successfully exported and supplied screw barrels to customers throughout the world. We are the China origin factory of RVP rigid vinyl plank flooring decking extruder screw barrel. If you have any questions, please feel free to contact us.